This year, Jensen was the King Bacchus at Mardi Gras with an outfit that screamed to be popped! I made one for me, but the process ended up being to time consuming and not practical for sales, so back to the drawing board!
For his crown, I figured casting would be the best bet. I sculpted the leaves from Sculpy, cured them and cast them in 2 different mediums, a clear silicon and Oomoo. I also made a mini crown from a dollar store Disney crown (do NOT tell the babies!) I cast that as well. The base of the crown was the base of the dollar store Disney crown, heated and molded to the shape of Dean’s head. When casting the resin, I found a syringe was best to direct the resin into the small areas without overflowing. Less overflow means less cleanup and sanding required.


His outfit had some elements that would be iffy to sculpt, and would work better with some flexibility. His apron and his cape would be cast as well. More trial and error, and I cast his apron out of coffee stir sticks stuck together, and his cape out of on from the Ego pop.

I used Winchester bodies for King!Jensen. Taking them apart made everything more accessible. I was able to sand down the area where the apron went to accommodate the thickness, and to sand down the back a bit to hold the cape. The entire thing was base coated white for the legs, and dark blue for the body.

Separated bodies 
I usually use a heat gun, but for large amounts, boiling is more efficient
Sculpting is next. there are 3 areas of sculpy here. The scarf, the sashes and the gauntlet cuffs. I found the scarf was great to tie everything together and show the cape as a seamless unit. A curved tool pressed in repeatedly made the drape folds come alive. The sashes are quite thin, and trimmed to clean edges. The gauntlet cuffs fill in the area between his shirt cuff and his wrist. After smoothing with rubbing alcohol, the areas are heat cured, sanded and base coated white.

Stages of sculpting
Painting is next. Coats of dark blue for the tunic and outside of the cape, white for everywhere else. Surprisingly, the white is the hardest! Something always bleeds through. I have 5 or 6 coats on most of them!

Sealed base coat ready for detailing
Artist tip!!! DO A COAT OF SEALANT BETWEEN THE BASE COAT AND DETAILING. Ahem… I really want to stress this. Nothing worse than having to repaint the whole thing because your brush slipped. The chrome paint doesn’t wash off easily, but the base coat gives you a smoother surface to wipe.
Detail paint is incredibly labour intensive. Magnifying glasses and tiny, tiny brushes are a must. I do the chrome paint first, dots on the tunic, embellishments on the gauntlet cuffs, sash and scarf. Next is metallic blue for the leaves on the cuffs and sash. Finally the stylized B and grapes for the back of the cape, also in metallic paints of green and purple. Once everything is dry, another 2 coats of sealant.

Now to finish the crown. when the resin is cured enough to hold it’s shape, but still malleable, I shape it and glue it. two full leaves, one on each side, and some individual leaves to fill out the back. Once dry, it gets 2 coats of chrome spray paint and some time to dry. The jewels are the shining finish. Each one is a bit different, depending on where things are glued. It’s important to choose the right glue as a lot of glues will bubble the backing of the rhinestone. I find weld bond works best for me.

Spray painted crown bases 
plain and jeweled 
crown bases
Lastly is putting it all together! Heating the crown a bit to fit it better to the head, then gluing it on, and King!Jensen goes in the drying box for a day.
Long process, but I love how he turns out! Let me know what you think!

King Jensen and his friend
Skedaddle-lecki
The backside of the King


Really love your work and this was fascinating to see. I always wondered how custom work was done. He looks wonderful and you are soooo amazing!
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This is just fascinating and awe inspiring. The amount of work you put into your creations is wonderful and I love hearing about & seeing the different processes. Thank you for sharing.
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